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    Smart Systems at Spanntec

    Your digital ecosystem for winding technology: condition monitoring, a mobile Service App and localisation connect machine, service and location. Sensor data, clear status alerts and fast access make your processes transparent, predictable and efficient, so your systems run reliably.

    Digitalization at Spanntec
    Digitalization that thinks ahead: from the first sensor to the finished decision, all from a single source.

    At a Glance

    Our digital ecosystem connects machine, service and location. Three coordinated components – condition monitoring, Service App and localisation – make your processes transparent, predictable and efficient.

    From the first sensor on the winding shaft, through the mobile Service App, to product localisation: all components work together and deliver the data you need for smooth operations.

    The diagram shows how the three components jointly map your production environment digitally.

    MODULE 01MonitorCMS SensorCMS ControllerCMS CockpitCMS ConnectMODULE 02RespondService AppNFC scanSpare partsMODULE 03LocateMachineHall & locationProduction lineCORESmartProduct

    Hover over or click on the elements to find out more.

    IoT sensorsNFCCloudReal-time data

    Capabilities

    Three scenarios show how you can use the digital ecosystem in your daily operations.

    Monitor

    Condition monitoring delivers real-time data on runtime, wear and deviations – directly from the winding shaft to your control centre.

    React

    With an NFC scan and the Service App, you identify products, check spare parts and initiate service processes within seconds.

    Localise

    Transparency on the location of use: which machine, hall or production line a Spanntec system is installed in – for spare parts planning and fast service.

    Without and with a digital ecosystem

    Without digitalization
    • Manual spreadsheets per location
    • Faults only noticed once a breakdown occurs
    • Searching for spare parts costs valuable time
    • No continuous documentation
    With Spanntec digitalization
    • A digital overview of all locations
    • Real-time alerts for deviations
    • Spare parts identified within seconds
    • Complete documentation at the touch of a button

    Monitoring

    With our Condition Monitoring System (CMS), you monitor the condition of the winding shafts during operation. This helps you avoid typical production process issues and safeguard the quality of your end product.

    Fast response to deviations

    The CMS allows you to intervene promptly in the event of deviations from target values, production faults or downtime. This minimises material damage, quality losses and delivery bottlenecks.

    Plannable maintenance and optimised costs

    The system reports total runtime, maintenance intervals and remaining time until the next service. This allows you to plan the replacement of wear parts and avoid costly production downtime.

    Protection of your valuable resources

    The CMS protects your production equipment, winding goods and raw materials. By safeguarding these valuable resources, the system pays for itself quickly.

    Further benefits

    • Increased productivity
    • Improved machine availability
    • Greater process reliability
    • Reduced total operating costs

    Service App

    Download the Spanntec Service App today and experience our digital product service!

    With our innovative NFC tags, you enter the next stage of process optimisation

    With the free Spanntec Service App, simply scan the NFC tag on your product to get instant access to:

    • Product identification: all relevant product information at a glance
    • Spare parts and service management: fast and easy ordering of spare parts and services
    • Service requests to us regarding the scanned product

    Since 2016, all Spanntec products have been fitted with NFC tags, enabling smart and efficient product management for you.

    Benefits at a glance

    • Simple, fast and secure identification of your product
    • Simply scan the NFC tag with a smartphone or tablet
    • Access to all relevant product and component data at any time
    • Identify and photograph defective parts in one step
    • Quickly and conveniently initiate service requests and spare parts orders
    • Avoid possible errors, both internally and externally

    Installation

    Spanntec products with an NFC tag delivered from 1 November 2017 onwards can be scanned and used with the Spanntec Service App for iOS.

    Spanntec Service App for all iPhones from iPhone 7 and iOS 11 onwards

    Spanntec Service App for Android smartphones and tablets with NFC functionality from Android 5.0 Lollipop (approx. 2014) onwards

     

    Localisation

    Know where your Spanntec systems are in use – down to machine, hall and production line level.

    Transparency in the plant

    Every Spanntec product can be clearly assigned to a location of use – the machine, hall and production line in which it is installed. This gives you a clear overview even across large plants and multiple sites, without having to manually maintain spreadsheets.

    Plannable service & spare parts

    In the event of maintenance or a fault, it is immediately clear which product is affected and where it is located. This shortens service visits, speeds up spare parts dispatch and reduces unplanned downtime.

    Documentation at the touch of a button

    From installation to relocation to decommissioning: localisation automatically documents where a product was in use and when – a reliable basis for audits, quality verification and lifecycle reporting.

    Experience digitalization live

    Arrange a no-obligation demo and see how CMS, Service App and localisation work together in your plant.

    Arrange a demo